Engineered fluid cleanliness, tribology intelligence and predictive data — installed on your equipment and integrated across your fleet.
Systems operate at 1 micron nominal and 3 micron absolute, reducing particle population density within the critical wear band and directly influencing component life curves.
Documented pick-up & return routing protocols, pressure validation, flow verification, and machine-specific configuration mapping. Installation integrity is treated as a reliability control measure.
ISO 4406 cleanliness trending, ASTM-aligned wear metal analysis, viscosity stability, TAN/TBN tracking, oxidation progression and water detection. Oil is treated as a diagnostic data stream.
Structured fleet monitoring linking asset-level cleanliness, filter lifecycle tracking, service-interval compliance, wear-metal progression, failure correlation mapping and contamination deviation alerts.
Without protection, abrasive contamination circulates through pumps, valves and cylinders — driving accelerated wear and eventual catastrophic failure. With FLAC Guard installed, contamination is captured and controlled before it ever reaches your precision components — trapping up to 1 kg of dirt in a single fuel cartridge within two weeks.
We don't just clean oil — we read it. Every sample becomes a diagnostic record that reveals what's happening inside your machines long before a failure surfaces.
Continuous tracking of particle counts against the ISO cleanliness scale, so cleanliness becomes a managed KPI rather than a one-off reading.
Spectrometric wear-metal monitoring identifies which components are shedding material — and how fast — mapping degradation to specific systems.
Viscosity stability, Total Acid Number and Total Base Number tracking flag oxidation, additive depletion and fluid degradation early.
Oxidation-progression and water-contamination detection catch the silent conditions that quietly destroy lubricant performance.
We connect asset-level cleanliness, filter lifecycle, service-interval compliance and wear-metal progression into a single reliability picture — linking contamination metrics directly to failure probability, maintenance timing and production risk.
The result: reduced downtime volatility, improved MTBF, condition-based drain decisions that preserve oil history — and contamination deviation alerts that surface problems before they become breakdowns.
Validated across iron ore, diamond and gold operations. Multi-site deployment on Cat 785C, 793 and Komatsu 830E fleets, delivering 30%+ fewer hydraulic and drivetrain failures where downtime costs hundreds of thousands per hour.
Sub-micron fuel and lubricant protection for HDV and LDV fleets — keeping injectors at design tolerance, extending drain intervals and cutting unplanned breakdowns across long-haul operations.
Contamination control and tribology programmes for industrial and plant equipment, stabilising wear behaviour and turning maintenance from reactive firefighting into predictable, planned intervention.
Tell us about your fleet and we'll show you exactly where contamination is costing you.
