Proven Outcomes

The Results

Documented, audited and independently verified across mining, heavy transport and industrial fleet operations.

Measurable Gains

Across Every System

Cleaner fluids deliver a compounding dividend across fuel, lubrication and maintenance — simultaneously.

5–12%
Fuel Consumption Reduction
Injectors stay at design tolerance; combustion efficiency maintained.
30–50%
Lubricant Consumption Reduction
Oil drain intervals extended 2–3×, lower top-up and disposal cost.
20–30%
Maintenance Cost Reduction
Planned intervals extended; fewer emergency shutdowns and call-outs.
99%
Reduction in Catastrophic Failures
Contamination-driven failure modes removed before damage occurs.
1.5×
Major Component Life Extension
Longer running between overhauls across hydraulic and drivetrain systems.
3:1
Return on Investment
Per-system ROI, before factoring avoided unplanned downtime.
The Financial Case

The Cost Of Not Filtering
Always Exceeds The Cost Of Protection

Total Savings / Truck / Year
~$351k
FLAC Guard Cost / Truck / Year
$8–12k
Return on Investment
> 30:1

The cost of filtration is predictable. The cost of component failure is not — and it is always higher.

OEM Compliance

Your Warranty
Is Protected

Leading equipment manufacturers specify fluid cleanliness targets that FLAC Guard meets or exceeds as standard — delivering ISO 14/11 against every requirement.

Caterpillar

OEM requiresISO 17/15
FLAC GuardISO 14/11
Exceeds CAT hydraulic system specifications.

Komatsu

OEM requiresISO 18/15
FLAC GuardISO 14/11
Komatsu specifies 18/15 minimum — FLAC Guard consistently delivers better.

Liebherr

OEM requiresISO 17/15
FLAC GuardISO 14/11
Liebherr HD equipment demands sub-20/17 — FLAC Guard delivers.

Hitachi

OEM requiresISO 18/16
FLAC GuardISO 14/11
Hitachi EX series cleanliness targets met and exceeded.
FLAC Guard protects your warranty
Trusted At The Harshest Conditions On Earth

Trusted By The World's MostDemanding Mining Operations

"When the world's largest mining companies choose a filtration system, they validate it against the harshest conditions on earth. FLAC Guard passes."

Client Case Studies

Proven Results Across
Africa's Leading Mines

From iron ore to diamonds, from OEM partnerships to independent mine sites — consistent, measurable and independently verified improvements, including 7+ years at Geita Gold Mine.

AA
Anglo American — Kumba Iron OreSishen Mine, Northern Cape · Since 1998

Oil cleanliness held to 500-hour standards while running 1,000 hours continuously — allowing the mine to double its fleet at the same service cost and labour complement. Haul-truck availability rose from 90% to 95%.

★ Preferred Supplier — OEMs now pre-fit FLAC Guard
TH
Trans Hex Group — Diamond MiningBaken Site, South Africa · Since 2006

Breakdown-related maintenance cost reduced from ZAR 23 million to ZAR 11 million in year one, ZAR 5 million in year two, and ZAR 4 million in year three using the FLAC Guard programme.

★ ZAR 23m → ZAR 4m in 3 years
DB
De Beers — Voorspoed Diamond MineKroonstad, Free State · Since 2009

DP1500 with a C11 engine after 1,580 hours without an oil change: copper improved 188×, iron 4.3×, lead 11×. Service intervals extended 250 → 1,000 hours, with 78% oil saving and 2× machine life.

★ 78% oil savings — 2× machine life
BW
Barloworld Equipment — CAT Dealer for AfricaAll African Territories · Since 1998

Barloworld officially advise clients that the best service provider is the FLAC Guard programme, recommending additional filtration on each engine with continuous support and backup data from FLAC Guard experts.

★ Official OEM endorsement
ClientKey MetricResult
Kumba Iron OreFleet availability90% → 95%
Kumba Iron OreService intervals500 → 1,000 hours
Trans Hex GroupBreakdown costs (3 years)ZAR 23m → ZAR 4m
De Beers VoorspoedOil cost savings78% reduction
De Beers VoorspoedMachine life extension2× longer
BarloworldOEM endorsement"Best Service Provider"
Your Fleet Next

These Results Are
Repeatable

Let's establish your baseline and build the same trajectory into your operation.